Fuel cell retrofit

Research vessel project “shows technology ready for wider uptake”

Hydrogen electric solutions specialist PowerCell ordered two 100 kW Marine Fuel Cell Systems from O.S. Energy for the Transship II sustainable vessel project.

This initiative focuses on retrofitting the research vessel Prince Madog with a cutting-edge hydrogen-electric hybrid propulsion system, showcasing the potential for sustainable propulsion solutions in the maritime industry.

The retrofit work is to be completed in early 2025 with a demonstration planned for March 2025. The project is supported by the UK Department for Transport as part of the Clean Maritime Demonstration Competition Round 3 (CMDC3) – delivered in partnership with Innovate UK.

The installation of the fuel cell system on the Prince Madog, co-owned by Bangor University, will cost £5.5 million (US$7.1 million) and is expected to reduce the vessel’s emissions by up to 60%.

According to PowerCell, large ocean-going ships that will require new fuels make up approximately 85% of the maritime industry’s carbon footprint. However smaller shortsea vessels represent approximately 150 million tonnes of carbon emissions emitted each year and potentially could be suitable for fuel cell retrofits.

PEM “exceeds expectations”
Blue World Technologies says it has successfully tested the “world’s first” 200 kW high-temperature polymer electrolyte membrane (PEM) fuel cell module. The test was completed at the newly established test facilities connected to the Blue Aalborg Factory, where the fuel cells for the system are produced.

According to Blue World initial testing has exceeded performance expectations. It adds that, with an electrical efficiency of up to 55% when reaching a commercial stage, the fuel cell system will typically provide a fuel saving of 20-30% which enables a cost-efficient use of green fuels. Additionally, the fuel cell system allows for up to 100% carbon capture for both utilisation in green fuel production and for storage.

The first pilot system will be a 1 MW system for onboard power production. It is expected to be installed on one of A.P. Moller – Maersk’s large dual fuel-enabled methanol vessels in the first half of 2026. Maersk is an investor in Blue World.

Blue World will initially supply systems for auxiliary power and expects that their maritime system will reach a commercial level in 2027. Eventually, the company plans to supply multi-megawatt propulsion systems for global shipping.

“This is a major breakthrough within maritime decarbonisation and with the test of our 200-kW system, we are proving that the HT PEM fuel cell technology has the potential of being one of the key technologies to decarbonise the hard-to-abate sectors. During the test period, we successfully validated our system setup with the methanol fuel processor, the series connection of the fuel cell stacks, as well as the balance of plant components surrounding the fuel cells,” Dennis Naldal Jensen, Chief Technology Officer at Blue World Technologies explains.

The order for the pilot system was followed by a venture investment by Maersk Growth – the venture arm of A.P. Moller – Maersk – where they, at the end of 2023, participated in an 11 million EUR pre-C-round, together with the Export and Investment Fund of Denmark (EIFO), Cycle Group, and other new and existing shareholders.

Alex Smout, Investment Director at Maersk Growth, says: “As an investor in Blue World Technologies, we are pleased to follow the progress of the system development, and we share the team’s excitement for the successful testing of the 200-kW fuel cell system. The maritime industry needs multiple new technologies and pathways to reach its net-zero targets, and high-temperature PEM fuel cell technology is very promising in finding a balance between the high electrical efficiency, size, and load adjustment. This is a great example of how we can support innovation through both investment and partnership.”

10/09/2024

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